⚙️ Manufacturing & Production ERP
Complete Manufacturing ERP: Multi-Level BOM, Work Orders & Job-Costing
Eliminate production wastage, calculate exact per-unit manufacturing costs, manage raw material inventory, and track work-in-progress across factory floors.
Multi-Level Bill of Materials (BOM)
Raw Material vs Scrap Tracking
WIP & Job-Order Costing
Automated Purchase Requisitions
Eliminating Hidden Losses with Multi-Level BOM & Precision Costing
Pakistani factories across industrial estates in Faisalabad, Gujranwala, Sialkot, and Hub face sharp volatility in raw material prices, utility tariffs, and consumable costs. When factories estimate per-unit costs using outdated spreadsheets, they unknowingly sell finished batches below actual production cost.
TrueAccounts Manufacturing ERP gives factory owners and production engineers complete transparency over the entire production cycle. You define multi-level Bill of Materials (BOM) detailing raw components, packaging, and allowable scrap percentages. When a work order is generated, raw materials are allocated and issued from godowns via digital issuance slips.
Throughout the cutting, fabrication, assembly, and finishing stages, Work-in-Progress (WIP) is tracked in real time. Direct labor and machine overheads are allocated accurately to calculate true Cost of Goods Manufactured (COGM), allowing directors to price products with confidence.
Traditional Software Struggles in Pakistan — How We Fix It
Inaccurate Per-Unit Production Costing
TrueAccounts calculates exact cost per finished item by factoring in raw materials, scrap wastage, and labor overheads.
Raw Material Stockouts Stopping Assembly
Auto-checks stock against production schedule and generates purchase orders before shortages cause factory downtime.
Unmonitored Scrap & Material Thefts
Strict comparison of standard recipe consumption against actual material issued with variance reporting.
Core Features Built For Manufacturing & Production
Everything you need to streamline operations, eliminate inventory waste, and automate financial reporting.
Multi-Level BOM Formulation
Build complex recipes with sub-assemblies, raw material quantities, wastage factors, and packaging specifications.
Work Orders & Job Cards
Issue scheduled factory work orders with allocated quantities, target completion dates, and machine assignment.
Work-in-Progress (WIP) Stages
Track goods moving through cutting, assembly, finishing, and packaging stages in real-time on the factory floor.
Raw Material Issue Slips
Strict storekeeper issuance logs require verified work order numbers to release materials from raw godowns.
Direct Labor & Overhead Allocation
Distribute machine hours, factory rent, and operator wages into the finished product valuation accurately.
Quality Control (QC) & Inspection
QC inspection approval checkpoints before finished goods are released to sales warehouse inventory.
“We manufacture automotive spare parts in Gujranwala. TrueAccounts multi-level BOM and scrap variance tracking helped us identify 18% hidden raw material wastage we previously missed.”
Crown Engineering Industries • Gujranwala
Frequently Asked Questions in Manufacturing & Production
Clear guidance on system deployment, regulatory compliance, and daily operations.
What is a multi-level Bill of Materials (BOM) and why is it crucial for factories?
A multi-level BOM defines the parent-child relationship of complex products where sub-components must be fabricated before final assembly. For instance, in fans or electrical appliances, the copper armature is wound (Sub-BOM 1), the body is cast and painted (Sub-BOM 2), and then assembled with blades and packaging (Final BOM). TrueAccounts tracks stock and costing at every stage.
How does TrueAccounts allocate factory utility bills and operator wages to finished goods?
The software allows you to allocate variable overheads (machine electricity, operator labor hours, consumable lubricants) and fixed factory overheads to each production job card. This ensures your final Cost of Goods Manufactured (COGM) accurately reflects true production expense.
Can the system automatically generate purchase requisitions when raw materials are low?
Yes. Through Material Requirements Planning (MRP), the system compares scheduled production work orders against live godown stock. If required steel, fabric, or chemicals are insufficient, it automatically creates purchase requisitions for procurement approval.
How Fast Can You Go Live? (48 Hours)
Upload Opening Data
Bulk import your inventory items, customer ledgers, and supplier balances in 1 hour via Excel.
Configure Roles & Slabs
Set user permissions for sales reps, cashiers, storekeepers, and connect FBR tax credentials.
Go Live with Full Support
Our Urdu-speaking implementation team stays on a live WhatsApp group with your team to verify live transactions.
Ready to Modernize Your Manufacturing & Production Operations?
Join hundreds of businesses across Pakistan who upgraded to TrueAccounts Cloud ERP. Start your 14-day free trial today.